Victorian company enables 3D printing of stainless steel parts


Peter Roberts
Contributor

Additive manufacturing technology group SPEE3D has announced a breakthrough process enabling it to offer for the first time 3D printed stainless-steel parts and components.

With funding support from energy and resources sector industry growth centre National Energy Resources Australia (NERA), Victoria-based SPEE3D can now print corrosion-resistant, stainless-steel components on-site and in remote locations, including Australian Defence sites which are equipped with the company’s 3D printers.

One of SPEE3D’s printers being used by the Australian Army in the Northern Territory. Image credit: SPEE3D

SPEE3D CEO Byron Kennedy said the technology offered a huge opportunity, especially in the oil and gas industry, to produce stainless steel components on site, quickly and cheaply.

“Stainless steel is used very extensively in the oil and gas industry and when parts break or need replacing, waiting for something to be delivered to a remote location or repaired on site can cause extremely costly delays,” Mr Kennedy said.

“SPEE3D’s onsite printing of 316L stainless steel means these delays can be overcome and a new part can be printed and installed in a far shorter timeframe.”

Parts are designed on a computer and then sent to the printer. Image credit: SPEE3D

Type 316L stainless steel is a type of metallic alloy of stainless steel that is austenitic and contains nickel and molybdenum, which make it corrosion resistant and utilised widely in the oil and gas sector.

Approximately 10 per cent of the volume of consumable spare parts in the Darwin LNG facility’s inventory are 316L stainless steel.

NERA first supported SPEE3D in 2018 to help develop its WarpSPEE3D printer, and has since supported the redesign and re-engineering of the printers to enable the printing of 316L stainless steel.

“We’re confident being able to print stainless steel on demand will…undoubtedly bring new collaboration, sales, and export opportunities,” SPEE3D co-founder Steve Camilleri said.

SPEE3D co-founder Steven Camilleri. Image credit: SPEE3D

“Manufacturing stainless steel parts using SPEE3D technology will completely redefine additive manufacturing’s place within the sector.

“For the first time the supply chain will be able to source parts on demand, and substantially reduce cost.”

NERA’s CEO Miranda Taylor said SPEE3D’s technology was “an amazing solution” and example of Australian know-how, collaboration and innovation.

“SPEE3D’s movement into producing stainless steel as a 3D printed part is really critical because – as is the case with oil and gas – there are a number of sectors in which steel is the medium of choice.” Ms Taylor said.

“We really need to be leading and participating in the race for technology and advanced manufacturing and companies like SPEE3D are absolutely critical to this.”

SPEE3D printers rely on the power of kinetic energy, rather than on high-power lasers and expensive gasses, meaning it is 100 to 1000 times faster than traditional 3D metal printing, according to NERA.

This story was originally published by @AuManufacturing. You can subscribe to the @AuManufacturing newsletter here.

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